真空薄层蒸结系统工程化运用及研究
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引用本文:宋伟,陈卫华,庄沥,曹小高,张晓娇,郭耀广,陶怀登,陈鹏,赵敏.真空薄层蒸结系统工程化运用及研究[J].上海第二工业大学(中文版),2025,42(3):256-261
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作者单位
宋伟 1. 上海第二工业大学资源与环境工程学院, 上海201209
 
陈卫华 2. 上海黎明资源再利用有限公司,上海201209
 
庄沥 3. 泰兴市成兴青山环保有限公司, 泰兴225400 
曹小高 1. 上海第二工业大学资源与环境工程学院, 上海201209
 
张晓娇 1. 上海第二工业大学资源与环境工程学院, 上海201209
 
郭耀广 1. 上海第二工业大学资源与环境工程学院, 上海201209
 
陶怀登 3. 泰兴市成兴青山环保有限公司, 泰兴225400 
陈鹏 3. 泰兴市成兴青山环保有限公司, 泰兴225400 
赵敏 1. 上海第二工业大学资源与环境工程学院, 上海201209
 
中文摘要:真空薄层蒸结(vacuum thin film evaporation and crystallization, VTFEC) 工艺基于真空条件下, 液体沸点降低的原理, 可对高盐溶液、三效蒸发工艺浓缩液等蒸发结晶处理。该工艺主要包含蒸发器预换热、逐级蒸发- 浓缩-结晶以及干化工序, 采用VTFEC 工艺蒸结处理Na2SO4 高盐溶液, 可同步实现高盐溶液的快速浓缩、结晶和干化,出料端收集的结晶盐呈干燥粉末, 颗粒大小均匀, 平均含水率约为5.75%。利用该工艺蒸结处理三效蒸发工艺浓缩液, 结果表明, COD和氨氮平均去除率分别为95.5% 和83.9%, 出料端产物的平均含水率为5.91%。此外, VTFEC工艺在负压条件下运行, 有助于改善传统敞开式干化工艺从业人员的工作环境。
中文关键词:真空  蒸发结晶  高盐  浓缩液
 
Engineering Application and Research of Vacuum Thin Film Evaporation and Crystallization System
Abstract:Vacuum thin film evaporation and crystallization system( VTFEC), based on the principle of reduced liquid boiling point under vacuum conditions, can perform Evaporation and crystallization treatment on high-salinity solutions and concentrated solutions from the triple-effect evaporation process. The process mainly includes evaporator preheating, gradual evaporation-concentration-crystallization, and drying procedures. Using VTFEC process to treat simulated high-salinity sodium sulfate solution, it can simultaneously achieve rapid concentration, crystallization and drying of high-salinity solutions. The crystalline salt collected at the discharge end is in the form of dry powder, with uniform particle size and average moisture content is 5.75%. Using this process for triple-effect evaporation concentrate, it shows that average removal rate of COD and ammonia nitrogen are 95.5% and 83.9% respectively, and average moisture content of the product at the discharge end is 5.91%. Additionally, the VTFEC process operates under negative pressure, which can significantly improve the working environment for personnel engaged in the traditional open-type drying process.
keywords:vacuum  evaporation and crystallization  high-salt  concentrated solution
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